The story of this model is looooong and full of adversities. Somehow, I realized the possibilities of creating an aircraft out of wood, something like 17 years ago. At that point, I didn't have internet, even if I had it I wouldn't have bought anything through it as I would have never given my bank details through it, and my local model shops had a limited selection of models. So, I looked what will be the best plane to test this system and I chose the Hawker Fury. That was built and painted with quite good success, and my brother asked me to build another one for him, and I chose the Hawker Hart as the parts would be quite similar. Due to lack of interest, and various hardships, the project was stalled for 15 years until now, where I have accumulated enough spare parts to finish the project without having to create everything out of wood.
The first thing is to get your hands into some blueprints and reduce them to 1/72. Thanks to modern computing and internet, this will be very easy (at the time, it had to be done mathematically and with some room for error). Only the fuselage and wings are to be made of wood.
The fuselage is made out of pomegranate wood, which I found quite soft and easy to handle. You can test various woods and see which will fit better, but I don't recommend olive tree wood, as it is very hard to cut and sand, although it is very solid, nor hazelnut tree wood, as it usually has many imperfections. The upper wings are made out of balsa wood, which you have to be very careful when sanding. The bad thing of using balsa is that you can see easily the various lines and marks of the wood, and this wouldn't happen using other kinds of wood, but to sand a flat piece of olive tree will take you forever, although you will get a much more smoother result.
In most airplanes, you will be able to find a similar vosp, exhaust tube, propellers, and maybe even tail wings, but in this case I hadn't anything similar so I had to scratch build them. The vosp is made out of epoxi putty, but you can also use green stuff or super sculpey, or you can carve it out of wood, but as it is very small is difficult to control it (I tried to make it, but it broke before getting into shape).
I miscalculated the piece of wood, and there was no room to make the tail wing along the fuselage piece (in the Hawker Fury model I was able to do it), so I had to use epoxi to extend it.
Curiously, now I had a Hawker Fury of plastic, so I was able to make a mould with plasticine of the rear wings and then with molten plastic cast them (you can also use resin).
To eliminate the gaps between the different parts, use epoxy or any other filling material, that once dry you can sand to make it even.
All the other parts were taken from the spare parts of different models, even the lower wings that were the ones from the Airfix Bristol Bulldog.
To paint it, I first applied a coat of thick varnish to get a smooth result.
I went for the Estonian air force version, and printed with decal paper the insignias. The base colour should have been possibly silver, but that would have looked quite bad over the wood, and so I went for a pale grey. The final result is not 100 % accurate, but it looks nice.
So that's it, now you know the basics to scratch build your own aircraft. Of course to scratch built this aircraft now is quite pointless, as the kit through eBay is easy to find, but the same basics can apply to any rare, kitless plane or you can do it just for fun.
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